2006-2009 Suzuki GSX R600 R750 Clymer Repair Service Workshop Shop Manual M268
2006-2009 Suzuki GSX R600 R750 Clymer Repair Service Workshop Shop Manual M268
This new Clymer Suzuki title includes complete color wiring diagrams, as well as hundreds of illustrations and original photographs developed from the complete disassembly of the machine.
Every Clymer Manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the Motorcycle. This, in addition to extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity.
Model Coverage: Suzuki GSXR600 & GSXR750
- GSX-R600: 2006 - 2009 (USA, California, Canada, U.K., Europe, and Australia models)
- GSX-R750: 2006 - 2009 (USA, California, Canada, U.K., Europe, and Australia models)
Typical Table of Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENEREAL INFORMATION
Manual
organization / Warnings, cautions and notes / Safety / Serial numbers /
Fasteners / Shop supplies / Tools / Measuring tools / Electrical system
fundamentals / Service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Engine
starting / Engine performance / Engine noises / Engine lubrication /
Clutch / Transmission / Excessive vibration / Fuel system (carbureted
models) / Fuel system (fuel injection models) / Front suspension and
steering / Brake system / Electrical testing / Starting system /
Charging system / Ignition system / Lighting system / Electronic
diagnostic system / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride
inspection / Tires and wheels / Oil tank inspection / Engine oil and
filter / Transmission oil / Primary chaincase oil / Front fork oil
change / Control cable lubrication / Throttle control grip lubrication /
Control lever lubrication / Steering head lubrication / Jiffy stand
lubrication / Primary chain adjustment / Drive belt deflection /
Motorcycle alignment / Brake system service / Clutch service / Throttle
cable adjustment / Starting enrichment valve (choke) cable adjustment /
Fuel line inspection / Steering play / Rocker arm bearing inspection and
adjustment / Swing arm pivot shaft inspection / Shock absorber
inspection / Fasteners / Electrical equipment and switch inspection /
Tune-up / Air filter element / Compression test / Spark plugs / Ignition
timing / Idle speed adjustment / Specifications
CHAPTER FOUR / ENGINE TOP END AND EXHAUST SYSTEM
Engine
rebuild precautions / Servicing engine in frame / Rocker arms, pushrods
and valve lifters / Cylinder head / Valves and valve components /
Cylinder / Pistons and piston rings / Exhaust system / Exhaust system
inspection / Active exhaust cable (2007-2009 HDI models) / Active
exhaust module (2007-2009 HDI models) / Specifications
CHAPTER FIVE / ENGINE LOWER END
Engine
/ Valve lifters / Oil pump / Oil tank and oil lines / Camshaft support
plate / Crankcase and crankshaft / Counterbalancer assembly / Engine
break-in / Specifications
CHAPTER SIX / CLUTCH AND PRIMARY DRIVE
Primary
chaincase cover / Primary chaincase housing / Clutch assembly / Clutch
pushrod and release plate / inspection (Screamin’ Eagle models) /
Primary drive assembly / Primary chain alignment / Clutch shell, hub and
sprocket / Primary chain and tensioner inspection / Compensating
sprocket inspection / Starter jackshaft / Clutch cable replacement /
Clutch lever assembly / Clutch release cover / Hydraulic clutch service
(Screamin’ Eagle models) / Specifications
CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISM (2006 MODELS)
Shifter
assembly / External shift mechanism / Transmission top cover / Shift
cam / Shift arm assembly / Shift forks / Transmission side-door assembly
/ Transmission shafts / Main drive gear / Transmission drive sprocket /
Transmission case / Specifications
CHAPTER EIGHT / TRANSMISSION AND SHIFT MECHANISM (2007-2009 MODELS)
Shift
assembly / External shift mechanism / Transmission top cover / Shift
arm assembly / Shift forks and shift cam / Transmission side door
assembly / Transmission shafts / Side door bearings / Main drive gear /
Transmission drive sprocket / Transmission case / Specifications
CHAPTER NINE / AIR/FUEL AND EMISSIONS CONTROL SYSTEMS (CARBURETED MODELS)
Carburetor
/ Intake manifold / Manifold asbolute pressure (MAP) sensor / Throttle
and idle control cables / Starter enrichment cable replacement / Fuel
hose and clamps / Fuel tank / Fuel valve / Fuel gauge and fuel level
sender / Specifications
CHAPTER TEN / AIR/FUEL AND EMISSIONS CONTROL SYSTEMS (EFI MODELS)
Air
filter and backplate / Depressurizing the fuel system / Fuel tank /
Fuel pump/level sender assembly / Fuel supply check valve / Fuel gauge /
Top plate / Fuel filter / Fuel pressure regulator / Fuel pump / Fuel
level sender / Fuel pressure test / Electronic fuel injection (EFI) /
Throttle and idle control cables / Induction module / Fuel injectors /
Intake air temperature (IAT) sensor / Throttle position (TP) sensor /
Idle air control (IAC) / Manifold absolute pressure (MAP) sensor /
Engine temperature (ET) sensor / Bank angle (BAS) sensor / Oxygen (O2)
sensor / Evaporative emission control system / Specifications
CHAPTER ELEVEN / ELECTRICAL SYSTEM
Electrical
component replacement / Fuses / Maxi-fuse / Circuit breaker / Battery /
Charging system / Front electrical caddy / Alternator / Voltage
regulator / Ignition system / Ignition coil / Ignition control module /
Electronic control module / Manifold absolute pressure (MAP) sensor /
Crank position (CKP) sensor / Starting system / Starter / Lighting
system / Headlight / Auxiliary light / Turn signals / Rear signal module
/ License plate module / Tail/brake light assembly / Front fender tip
light / Instrument console / Speedometer / Indicator lamp assembly /
Ignition switch / Tachometer / Automatic compression release solenoid /
Switches / Horn / Electrical panel / Turn signal and security modules /
Vehicle speed sensor (VSS) / Relays / Electrical connector service /
Specifications
CHAPTER TWELVE / WHEELS, HUBS AND TIRES
Motorcycle
stands / Brake rotor protection / Front wheel / Rear wheel / Front and
rear hubs / Belt guard and debris deflector / Driven sprocket / Drive
sprocket / Drive belt / Wheel runout / Rim and laced wheel service /
Disc and cast wheels / Wheel balance / Tires / Tire changing / Tire
repairs / Tire runout / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING (TELESCOPIC FORK MODELS)
Handlebar
/ Front fork / Steering head and stem / Steering head bearing race
replacement / Steering play adjustment / Specifications
CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING (SPRINGER FORK MODELS)
Service
precautions / Handlebar and risers / Front shock absorber / Fork
rockers / Spring fork / Rigid fork / Steering stem / Steering play
adjustment / Specifications
CHAPTER FOURTEEN / REAR SUSPENSION
Shock absorbers / Swing arm / Specifications
CHAPTER FIFTEEN / BRAKES
Brake
service / Brake system bleeding / Front brake pad replacement / Front
brake caliper (Springer fork models except FXSTSSE3) / Brake reaction
link / Front brake caliper (FXSTSSE3 and all telescopic fork models) /
Front master cylinder / Rear brake pad replacement / Rear brake caliper /
Rear master cylinder / Brake hose and line replacement / Brake disc /
Rear brake pedal / Specifications
CHAPTER SIXTEEN / BODY AND FRAME
Seat
/ Seat base / Passenger seat support / Seat post / Splash guard / Front
fender / Sissy bar / Luggage rack / Rear fender / Footboards and
footrests / Jiffy stand / Windshield / Saddlebags / Specifications
INDEX
COLOR WIRING DIAGRAMS
Publisher: Clymer Publications
Softcover: Approx. 300+ Pages
Dimensions:
8.5 x 11.0 x 1.0 inches
| Isin: | IQMN6ECA9041 |
|---|
IBspot Buyer Protection
Shop confidently on IBspot, receive your item as described or your money back for eligible orders. Learn Program Terms
GUARANTEED SAFE CHECKOUT
-
MONEY BACK GUARANTEE
30 days money back guarantee, no additional fee charged.
-
EXCELLENT SUPPORT
We provide 24/7 online customer support via email.
-
Fast Shipping
One week domestic shipping. Global delivery to the US in 2 weeks.
This new Clymer Suzuki title includes complete color wiring diagrams, as well as hundreds of illustrations and original photographs developed from the complete disassembly of the machine.
Every Clymer Manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the Motorcycle. This, in addition to extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity.
Model Coverage: Suzuki GSXR600 & GSXR750
- GSX-R600: 2006 - 2009 (USA, California, Canada, U.K., Europe, and Australia models)
- GSX-R750: 2006 - 2009 (USA, California, Canada, U.K., Europe, and Australia models)
Typical Table of Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENEREAL INFORMATION
Manual
organization / Warnings, cautions and notes / Safety / Serial numbers /
Fasteners / Shop supplies / Tools / Measuring tools / Electrical system
fundamentals / Service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Engine
starting / Engine performance / Engine noises / Engine lubrication /
Clutch / Transmission / Excessive vibration / Fuel system (carbureted
models) / Fuel system (fuel injection models) / Front suspension and
steering / Brake system / Electrical testing / Starting system /
Charging system / Ignition system / Lighting system / Electronic
diagnostic system / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride
inspection / Tires and wheels / Oil tank inspection / Engine oil and
filter / Transmission oil / Primary chaincase oil / Front fork oil
change / Control cable lubrication / Throttle control grip lubrication /
Control lever lubrication / Steering head lubrication / Jiffy stand
lubrication / Primary chain adjustment / Drive belt deflection /
Motorcycle alignment / Brake system service / Clutch service / Throttle
cable adjustment / Starting enrichment valve (choke) cable adjustment /
Fuel line inspection / Steering play / Rocker arm bearing inspection and
adjustment / Swing arm pivot shaft inspection / Shock absorber
inspection / Fasteners / Electrical equipment and switch inspection /
Tune-up / Air filter element / Compression test / Spark plugs / Ignition
timing / Idle speed adjustment / Specifications
CHAPTER FOUR / ENGINE TOP END AND EXHAUST SYSTEM
Engine
rebuild precautions / Servicing engine in frame / Rocker arms, pushrods
and valve lifters / Cylinder head / Valves and valve components /
Cylinder / Pistons and piston rings / Exhaust system / Exhaust system
inspection / Active exhaust cable (2007-2009 HDI models) / Active
exhaust module (2007-2009 HDI models) / Specifications
CHAPTER FIVE / ENGINE LOWER END
Engine
/ Valve lifters / Oil pump / Oil tank and oil lines / Camshaft support
plate / Crankcase and crankshaft / Counterbalancer assembly / Engine
break-in / Specifications
CHAPTER SIX / CLUTCH AND PRIMARY DRIVE
Primary
chaincase cover / Primary chaincase housing / Clutch assembly / Clutch
pushrod and release plate / inspection (Screamin’ Eagle models) /
Primary drive assembly / Primary chain alignment / Clutch shell, hub and
sprocket / Primary chain and tensioner inspection / Compensating
sprocket inspection / Starter jackshaft / Clutch cable replacement /
Clutch lever assembly / Clutch release cover / Hydraulic clutch service
(Screamin’ Eagle models) / Specifications
CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISM (2006 MODELS)
Shifter
assembly / External shift mechanism / Transmission top cover / Shift
cam / Shift arm assembly / Shift forks / Transmission side-door assembly
/ Transmission shafts / Main drive gear / Transmission drive sprocket /
Transmission case / Specifications
CHAPTER EIGHT / TRANSMISSION AND SHIFT MECHANISM (2007-2009 MODELS)
Shift
assembly / External shift mechanism / Transmission top cover / Shift
arm assembly / Shift forks and shift cam / Transmission side door
assembly / Transmission shafts / Side door bearings / Main drive gear /
Transmission drive sprocket / Transmission case / Specifications
CHAPTER NINE / AIR/FUEL AND EMISSIONS CONTROL SYSTEMS (CARBURETED MODELS)
Carburetor
/ Intake manifold / Manifold asbolute pressure (MAP) sensor / Throttle
and idle control cables / Starter enrichment cable replacement / Fuel
hose and clamps / Fuel tank / Fuel valve / Fuel gauge and fuel level
sender / Specifications
CHAPTER TEN / AIR/FUEL AND EMISSIONS CONTROL SYSTEMS (EFI MODELS)
Air
filter and backplate / Depressurizing the fuel system / Fuel tank /
Fuel pump/level sender assembly / Fuel supply check valve / Fuel gauge /
Top plate / Fuel filter / Fuel pressure regulator / Fuel pump / Fuel
level sender / Fuel pressure test / Electronic fuel injection (EFI) /
Throttle and idle control cables / Induction module / Fuel injectors /
Intake air temperature (IAT) sensor / Throttle position (TP) sensor /
Idle air control (IAC) / Manifold absolute pressure (MAP) sensor /
Engine temperature (ET) sensor / Bank angle (BAS) sensor / Oxygen (O2)
sensor / Evaporative emission control system / Specifications
CHAPTER ELEVEN / ELECTRICAL SYSTEM
Electrical
component replacement / Fuses / Maxi-fuse / Circuit breaker / Battery /
Charging system / Front electrical caddy / Alternator / Voltage
regulator / Ignition system / Ignition coil / Ignition control module /
Electronic control module / Manifold absolute pressure (MAP) sensor /
Crank position (CKP) sensor / Starting system / Starter / Lighting
system / Headlight / Auxiliary light / Turn signals / Rear signal module
/ License plate module / Tail/brake light assembly / Front fender tip
light / Instrument console / Speedometer / Indicator lamp assembly /
Ignition switch / Tachometer / Automatic compression release solenoid /
Switches / Horn / Electrical panel / Turn signal and security modules /
Vehicle speed sensor (VSS) / Relays / Electrical connector service /
Specifications
CHAPTER TWELVE / WHEELS, HUBS AND TIRES
Motorcycle
stands / Brake rotor protection / Front wheel / Rear wheel / Front and
rear hubs / Belt guard and debris deflector / Driven sprocket / Drive
sprocket / Drive belt / Wheel runout / Rim and laced wheel service /
Disc and cast wheels / Wheel balance / Tires / Tire changing / Tire
repairs / Tire runout / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING (TELESCOPIC FORK MODELS)
Handlebar
/ Front fork / Steering head and stem / Steering head bearing race
replacement / Steering play adjustment / Specifications
CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING (SPRINGER FORK MODELS)
Service
precautions / Handlebar and risers / Front shock absorber / Fork
rockers / Spring fork / Rigid fork / Steering stem / Steering play
adjustment / Specifications
CHAPTER FOURTEEN / REAR SUSPENSION
Shock absorbers / Swing arm / Specifications
CHAPTER FIFTEEN / BRAKES
Brake
service / Brake system bleeding / Front brake pad replacement / Front
brake caliper (Springer fork models except FXSTSSE3) / Brake reaction
link / Front brake caliper (FXSTSSE3 and all telescopic fork models) /
Front master cylinder / Rear brake pad replacement / Rear brake caliper /
Rear master cylinder / Brake hose and line replacement / Brake disc /
Rear brake pedal / Specifications
CHAPTER SIXTEEN / BODY AND FRAME
Seat
/ Seat base / Passenger seat support / Seat post / Splash guard / Front
fender / Sissy bar / Luggage rack / Rear fender / Footboards and
footrests / Jiffy stand / Windshield / Saddlebags / Specifications
INDEX
COLOR WIRING DIAGRAMS
Publisher: Clymer Publications
Softcover: Approx. 300+ Pages
Dimensions:
8.5 x 11.0 x 1.0 inches

- Make: Suzuki
- Media Type: Paper
- Country/Region of Manufacture: Malaysia
- Year: 2006
- Model: GSXR600 GSXR750
- Year of Publication: 2016
- Publisher: Clymer
- ISBN: 9781620922422
Processing Time
- We process and ship orders Monday through Friday, excluding holidays.
- Most orders are processed within 1–3 business days, depending on product availability.
- Processing time does not include delivery time, which varies based on your location and the product’s shipping origin.
Shipping Coverage
We currently ship to addresses within the United States only.
Products may ship from:
- Our U.S. warehouses, or
- Our international fulfillment centers (including Korea, Japan, China, Australia, Mexico, Canada, the United Kingdom, and the EU).
Each product page clearly displays the “Ships From” location before checkout.
Shipping Methods & Estimated Delivery
| Shipping Method | Estimated Delivery | Cost |
|---|---|---|
| Free Shipping (US) | 5–10 business days | Free, available on eligible items |
| Standard Shipping (US to US by Item) | 5–10 business days | $6.50 for the first item, $2.00 each additional |
| Standard Shipping (From US Warehouse by Weight) | 3–7 business days | Starts at $6.50, increasing by $2 for every additional 4 oz (0.25 lb) up to 1 lb, then by $4 for each additional pound beyond 1 lb. |
| Extended Delivery (Ships from Overseas Warehouse) | 10–20 business days | $14.50 for the first item, $2.00 each additional |
Shipping costs vary by product weight, quantity and origin. Exact rates and delivery estimates are displayed on each product page and confirmed during checkout.
Free Shipping
We offer free standard shipping on select products or during promotional periods. Availability of free shipping will be displayed on the product page and at checkout.
Carriers
We primarily use USPS and UPS for U.S. deliveries. Items shipped from international warehouses may be handled by partner carriers depending on the country of origin.
Import Duties & Taxes
All import duties and taxes for goods imported into the United States are included in the product price. There are no hidden fees or additional charges at checkout.
Tracking & Notifications
Every order is fully trackable. You will receive a tracking number via email once your order ships. If your order ships in multiple packages, each package will have its own tracking number. If you don’t receive a shipping confirmation immediately, your order is still being processed and will arrive within the estimated timeframe shown at checkout.
You can track your shipment anytime using the Track Your Order page on our website.
Order Changes & Cancellations
If you need to modify or cancel an order, please contact our customer support team as soon as possible. Orders can only be canceled before they ship. Once shipped, cancellations are not possible, but you may request a return after the item is delivered.
Contact: support@ibspot.com
Item Not Received
If your tracking number shows “Delivered” but you haven’t received your package:
- Check with your local USPS or UPS office.
- Confirm that the shipping address provided was correct.
- If the issue remains unresolved, contact support@ibspot.com for assistance.
Damaged or Lost Parcels
If your package arrives damaged or fails to arrive, please contact us immediately. For deliveries to P.O. boxes, ibspot is not responsible for damage caused by weather, temperature, or theft.
Customer Support
For any questions about shipping, tracking, or delivery, our customer support team is here to help.
Email: support@ibspot.com
We’re always happy to help.
Please read our policy carefully before making a purchase.
We aim to ensure every customer has a smooth and transparent experience with ibspot.com.
Order Cancellation Policy
Customers may request to cancel an order before it has been shipped.
Once the package has been shipped, cancellations are no longer possible; however, you may still request a return after receiving your order.
How to Request a Cancellation
You can contact us through:
- Email: support@ibspot.com
- Contact Form: Submit a request through our Contact Us page
Please submit your cancellation request as soon as possible after placing the order to allow us to process it before shipment.
Return Policy
We accept returns for most items within 30 days of delivery for a full refund.
To be eligible for a return:
- The item must be unused, in the same condition as received, and in its original packaging.
- A tracking number must be provided to confirm the return shipment.
Non-Returnable Items
Certain products cannot be returned, including:
- Perishable goods (for example, food, flowers, newspapers, magazines)
- Intimate or sanitary goods
- Hazardous materials or flammable liquids/gases
- Gift cards
- Downloadable software
- Some health and personal care items
Partial Refunds (If Applicable)
Partial refunds may be granted in specific situations, such as:
- Books with obvious signs of use
- Opened CDs, DVDs, software, or vinyl records
- Items not in their original condition, damaged, or missing parts not due to our error
- Items returned more than 30 days after delivery
How to Return an Item
To initiate a return, please contact us at support@ibspot.com with your order number and details about the product you wish to return.
Our team will provide you with return instructions and a prepaid return label.
Shipping Cost for Returns
Please contact us before returning any item.
We will provide a free return shipping label.
If a return is sent back without prior contact or without our provided label, we cannot be held responsible for return shipping costs.
For items valued over $75, we recommend using a trackable shipping service or purchasing shipping insurance.
We cannot guarantee that we will receive your returned item if shipped independently.
Refund Processing
Once your return is received and inspected:
- In-store returns are refunded to the original form of payment or issued as a gift card.
- Mail-in returns using our prepaid label are refunded to the original payment method within 3–5 business days after we receive your return.
Please allow:
- 5–7 business days for the return to reach our Returns Center.
- An additional 3–10 business days for your bank to post the refund to your account.
Damages, Issues & Claims
Please inspect your order immediately upon receipt.
If you receive a defective, damaged, or incorrect item, contact us right away at support@ibspot.com.
We’ll evaluate the issue promptly and make it right.
Product Claims
Before purchasing, please review product details carefully.
If there is a problem with your order upon arrival, visit our Support Center or contact us directly to arrange return shipping or replacement.
Exchanges
We do not process direct exchanges.
The fastest way to get what you need is to return the original item and place a new order once your return is accepted.
Return Address
IBSPOT Return Center
15 Sawmill Ln
Dover Plains, NY 12522
United States
Customer Support
Our support team is available 24/7 to assist with cancellations, returns, or general inquiries.
Email: support@ibspot.com
Contact Form: Contact Us page
Oops!
Sorry, it looks like some products are not available in selected quantity.